Advanced Energy Management Solutions for Retail Buildings – GoSwitchgear at Nesto Hypermarket

Introduction

As the UAE continues its commitment to sustainability, businesses are actively seeking solutions to enhance energy efficiency. One such initiative is the Energy Monitoring and Management Solution deployed at the newly opened Nesto Hypermarket in Fakhruddin Mall, Ajman.

GoSwitchgear, a leading provider of Energy Management Solutions in the UAE, successfully implemented a comprehensive EMS (Energy Management System) to optimize power consumption at this large-scale facility.

Project Scope: Nesto Hypermarket Energy Management System

The project focused on equipping the facility with a robust Energy Monitoring Solution to track and analyze energy consumption. The hypermarket spans four floors, and each level is equipped with multiple Sub Main Distribution Boards (SMDBs) for efficient power distribution.

SMDBs Installed Per Floor:

• Ground Floor: SMDB Shops GF, SMDB GF1, SMDB GF2
• First Floor: SMDB Shops FF, SMDB FF
• Second Floor: SMDB Shops SF, SMDB SF
• Basement: SMDB BF
• AC Units & Refrigeration: SMDB AC1, SMDB AC2, SMDB AC3, SMDB AC4, SMDB REF
• Main Distribution: MAIN MDB

The EMS was installed to provide real-time data acquisition, predictive analytics, and load monitoring, ensuring optimal energy utilization and cost savings. The project focused on equipping the facility with a robust Energy Monitoring Solution to track and analyze energy consumption. The hypermarket spans four floors, and each level is equipped with multiple Sub Main Distribution Boards (SMDBs) for efficient power distribution.

The EMS was installed to provide real-time data acquisition, predictive analytics, and load monitoring, ensuring optimal energy utilization and cost savings.

Facility Overview and Distribution Boards

The energy infrastructure of the Nesto Hypermarket includes the following key elements:

• Main MDB (Main Distribution Board) – 2000A TP MCCB, integrated with a Multispan AVH-14-M1 meter (Class 0.5 accuracy).
• Multiple SMDBs are distributed across floors, each equipped with EasyLogic PM 2100, Rishabh ML 1410, and Multispan meters.
• Compact energy meters and Current Transformers (CTs) to enable precise power monitoring in tight installation spaces.
• Gateways for data transmission, such as Jupiter 811, ensure seamless IoT integration.

Equipment Used in the Energy Monitoring System

To achieve high accuracy and seamless integration, the project utilized premium energy monitoring components:

1. Multispan AVH-14 Meter (Main MDB)
2. Rishabh ML 1410 Multiload Monitor (for multi source setups)
3. EasyLogic PM 2100 (M2120) meters
4. Rishabh Split Core CTs (2000/5A, 300/5A, 250/5A, etc.)
5. RJ-12 Compact Current Transformers class 0.5 for precision monitoring
6. TOR.AI EMS Solution with AI-driven analytics

Advanced EMS Solution: TOR.AI

A key highlight of the implementation is the integration of TOR.AI, a full-stack AI-powered Industrial IoT solution. TOR.AI’s proprietary resource prediction algorithm enables Nesto Hypermarket to:

• Monitor energy consumption in real time
• Predict and prevent excessive power usage
• Optimize operational efficiency
• Reduce energy wastage and costs

Tariff-Based Cost Prediction & Integration with TOR.AI

In Ajman, electricity tariffs set by Etihad Water & Electricity are structured as follows:

• Up to 1,000 kWh – 23 fils per kWh
• 1,000 – 2,000 kWh – 28 fils per kWh
• 2,000 – 3,000 kWh – 32 fils per kWh
• Above 3,000 kWh – 38 fils per kWh

This tariff system has been fully integrated into TOR.AI EMS, allowing real-time tracking of energy usage and the associated costs. The system dynamically calculates electricity expenses based on consumption levels, ensuring transparency and enabling businesses to optimize operations to reduce costs.

Additionally, TOR.AI’s patented predictive technology forecasts future energy consumption and its cost implications, allowing facility managers to plan and avoid unnecessary peak-hour expenses. This feature is particularly beneficial for businesses operating under tiered pricing models, where exceeding a certain threshold results in higher rates.

A key highlight of the implementation is the integration of TOR.AI, a full-stack AI-powered Industrial IoT solution. TOR.AI’s proprietary resource prediction algorithm enables Nesto Hypermarket to:

• Monitor energy consumption in real time
• Predict and prevent excessive power usage
• Optimize operational efficiency
• Reduce energy wastage and costs

Gateway Integration: Jupiter 811

To ensure seamless data transmission and high-performance energy monitoring, Jupiter 811 Gateways were deployed at multiple distribution points. These gateways provide real-time energy data collection, secure IoT connectivity, and scalable energy monitoring.

Jupiter 811 is designed to facilitate robust communication between meters and cloud-based analytics platforms, making it an essential component of the EMS. It functions as an advanced IoT gateway, supporting modern communication protocols such as TCP/IP and MQTT.

• TCP/IP Protocol ensures reliable, high-speed wired or wireless data transmission to cloud servers or local networks.
• MQTT Protocol (Message Queuing Telemetry Transport) provides lightweight, real-time communication between devices and the EMS platform, ideal for bandwidth-sensitive applications.

This dual-protocol capability enables Jupiter 811 to support seamless data flow, edge intelligence, and real-time analytics—crucial for industrial and commercial EMS infrastructures. With high-speed data transfer, remote accessibility, and intelligent automation, this gateway enhances the efficiency of Nesto Hypermarket’s energy monitoring system.

More details on Jupiter 811 Gateway can be found here.

TOR.AI BMS 4.0: Utility & Energy Management

As part of the comprehensive Building Management System (BMS) 4.0, Nesto Hypermarket integrates TOR.AI’s SHIELD Utility Management Solution, which enhances the efficiency of energy and utility consumption. The key energy management features include:

• Smart load balancing and energy forecasting
• AI-driven insights for demand-side energy management
• Automated alerts and optimization recommendations
• Seamless integration with Jupiter 811 and EMS platforms

This advanced BMS 4.0 energy solution ensures that Nesto Hypermarket remains ahead in sustainability, operational efficiency, and cost savings. Learn more about TOR.AI’s SHIELD Utility Management here.

Advantages of EMS Solutions for Buildings and Food Processing Factories

Energy Management Systems (EMS) are transforming various industries by providing real-time insights, optimizing power usage, and reducing energy costs. Here are the key benefits for commercial buildings and food processing factories, particularly in the UAE:

For Commercial Buildings in the UAE:

• Avoiding ADDC and DEWA Fines: Many UAE businesses face penalties for exceeding energy consumption limits. EMS helps track usage in real time, ensuring compliance with regulations set by the Abu Dhabi Distribution Company (ADDC) and the Dubai Electricity and Water Authority (DEWA).
• Optimized Demand Charges: By monitoring peak demand and implementing load shifting, EMS can help businesses reduce electricity tariffs and avoid excessive demand charges.
• Improved Power Factor Correction: With EMS insights, businesses can enhance their power factor and prevent fines related to low power factor penalties imposed by ADDC and DEWA.
• Sustainability Compliance: Helps organizations meet UAE’s Net Zero 2050 targets by reducing carbon emissions and promoting energy-efficient practices.

For Food Processing Factories in the UAE:

• Temperature Regulation & Compliance: EMS ensures a stable power supply for refrigeration and processing units, helping factories maintain HACCP and UAE Food Safety standards.
• Avoiding Energy Waste in Cold Storage: Factories with large refrigeration units can prevent energy surges and high electricity costs by balancing energy loads.
• Power Backup Monitoring: This ensures seamless transitions to backup power during outages, reducing spoilage risks in food production.
• Reducing DEWA and ADDC Peak Tariffs: Avoid peak-hour penalties by strategically scheduling high-energy operations during off-peak hours.

Energy Management Systems (EMS) are transforming various industries by providing real-time insights, optimizing power usage, and reducing energy costs. Here are the key benefits for commercial buildings and food processing factories:

For Commercial Buildings:

• Reduced Energy Costs: EMS helps monitor and control energy consumption, leading to significant cost savings.
• Optimized HVAC Performance: Smart energy monitoring ensures efficient operation of heating, ventilation, and air conditioning systems.
• Improved Sustainability: Businesses can meet green building standards and reduce carbon footprints.
• Remote Monitoring & Control: Facility managers can access real-time data and manage energy remotely via IoT-integrated platforms.

For Food Processing Factories:

• Stable Temperature Control: EMS ensures a stable energy supply for refrigeration and processing equipment, preventing spoilage.
• Reduced Downtime: Predictive analytics help avoid equipment failure, ensuring uninterrupted production.
• Compliance with Regulations: Energy tracking helps businesses comply with industry standards and regulations.
• Enhanced Operational Efficiency: Identifies and eliminates energy wastage in production lines.

Energy Efficiency & Sustainability Goals

By implementing this advanced Energy Monitoring System, Nesto Hypermarket aligns with UAE’s sustainability vision by significantly reducing energy waste. The real-time monitoring capabilities empower facility managers to make data-driven decisions, ensuring continuous energy savings.

Conclusion

The successful deployment of GoSwitchgear’s Energy Management Solution at Nesto Hypermarket, Fakhruddin Mall, Ajman, sets a benchmark for businesses looking to enhance energy efficiency. With TOR.AI’s AI-driven EMS, real-time monitoring, and advanced metering infrastructure, Nesto now operates with optimized power consumption and reduced energy costs.

For businesses looking to implement Energy Management and Monitoring Solutions in the UAE, GoSwitchgear offers industry-leading expertise and technology-driven solutions.

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